Lolu uchungechunge lwe-HERCULES umshini wezitini ongashiswa ozenzakalelayo osebenza ngokugcwele we-hydraulic (ngokuvamile ohambisana namamodeli womkhiqizo we-HCNCHA), idivayisi evuthiwe, esetshenziswa kabanzi, futhi eco-friendly yokwenza izitini emkhakheni wamanje wokukhiqiza izinto zokwakha. Isetshenziswa kakhulu ukucindezela imfucumfucu eqinile yezimboni (efana nomlotha wempukane kanye ne-slag), isihlabathi, amatshe, usimende, nezinye izinto zokusetshenziswa zibe izinto zokwakha njengezitini ezingashiswanga, amabhlogo angenalutho, nezitini ezivuzayo.

I. Isakhiwo Esiyinhloko nezici Zomklamo

Ngokubukeka, lo mshini wezitini wamukela uhlaka lwesakhiwo sensimbi esindayo esinombala oluhlaza okwesibhakabhaka nokuphuzi, ohlanganisa isakhiwo esihlangene nesemojula. Ihlukaniswe ngokuyinhloko ibe amayunithi amathathu asebenzayo:

1. Uhlelo Lokuphakela Ngesokunxele Nokusabalalisa Izinto: Ifakwe i-hopper enamandla amakhulu kanye ne-rotary material distributor ephoqelelwe, ingakwazi ukuletha ngokunembile futhi ngokushesha izinto zokusetshenziswa ezixutshwe ngokufanayo emgodini wokubumba. Inqubo yokusabalalisa impahla ithule futhi ifana kakhulu, igwema ukuhlukahluka kokuminyana ezitini.

2. Iyunithi Eyinhloko Yokucindezela Okuphakathi: I-core iyisistimu ehlanganisiwe ye-hydraulic kanye ne-vibration-amasilinda kawoyela anengcindezi ephezulu elawulwa yi-PLC ehlakaniphile ahlinzeka ngamandla okucindezela (imvamisa kufika ku-15-20 MPa), esebenza ngokudlidliza kwe-high-frequency (yeplatifomu yokudlidliza engezansi) ukuze kuhlanganiswe ngokushesha futhi kumise izinto zokusetshenziswa eziluhlaza, ukucindezela okukhulu kwe-vibration ngaphansi kwengcindezi ephezulu. MU15 noma ngaphezulu). Inetha eliphuzi elivikelayo lifakwa ngaphandle kweyunithi eyinhloko, elingagcini nje ngokuqinisekisa ukuphepha kokusebenza kodwa futhi elisiza nokugcinwa kwansuku zonke.

3. Iyunithi Yesokudla Eqediwe Yokudluliswa Komkhiqizo: Ngemva kokwakhiwa, izitini zingadilizwa futhi zidluliselwe ngezindlela ezizenzakalelayo zokwamukela i-pallet nokudlulisa, ukufeza ukukhiqizwa okuqhubekayo ngaphandle kokungenelela okwenziwa ngesandla.

Yonke idivayisi isebenzisa insimbi engagugi kanye nedizayini evalekile evikela uthuli. Izingxenye ezibalulekile (njengesikhunta kanye namasilinda kawoyela) zenziwe ngezinto eziqinile ze-alloy, ezinciphisa ngempumelelo ukuguga nokwandisa impilo yesevisi yemishini. Iphinde ifakwe uhlelo lokuthambisa olujikelezayo ukuze kuncishiswe amathuba okuhluleka kwemishini.

II. Isimiso Sokusebenza kanye Nenqubo Yokukhiqiza

Umqondo oyinhloko walo mshini wezitini “ukulinganisa impahla eluhlaza → ukuxuba → ukusatshalaliswa kwempahla → ukwakheka kokudlidliza okunomfutho ophezulu → ukudiliza nokudlulisa”, ngokusebenza okuzenzakalelayo:

1. Ukulungiswa Kwempahla Engahluziwe: Imfucumfucu eqinile yasezimbonini (njengomlotha wezimpukane, i-slag, impushana yetshe, nesihlabathi) ixutshwa nenani elincane likasimende (njenge-gelling material) ngokulingana, bese kunezelwa amanzi ukuze anyakaze abe ingxube eyomile kancane (nomswakama ongaba ngu-10% -15%).

2. Ukusabalalisa Nokubunjwa Kwempahla: Ingxube ingena emsabalali wezinto eziphoqelelwe nge-hopper futhi igcwalise ngokulinganayo isikhunta. Khona-ke isistimu ye-hydraulic ishayela ikhanda lokucindezela liye phansi, elisebenzisana nokudlidliza kwe-high-frequency yeplathifomu yokudlidliza (ngokuvamile i-50-60 Hz) ukuze kuhlanganiswe izinto zokusetshenziswa ngesikhathi esifushane, zenze izikhala zezitini ezinomumo ozinzile namandla.

3. Ukubhidliza Nokukhishwa: Ngemva kokwakhiwa, isikhunta siyaphakanyiswa ukuze sidilizwe, futhi izitini eziqediwe zihanjiswa endaweni yokomisa kanye nama-pallet. Akukho sintering edingekayo; izitini zingashiya imboni ngemuva kokuphulukiswa kwemvelo noma ukuphulukiswa kwe-steam.

III. Izinzuzo Zezinsiza Nezimo Zokusebenza

Njengethuluzi lezinto zokwakha ezinobungani bemvelo, izinzuzo zayo eziyinhloko zibonakala ezicini ezintathu:

• Ukusetshenziswa Kwezinsiza kanye Nokuvikelwa Kwemvelo: Akudingi ubumba noma ukuncika ekushiseni, futhi kungamunca imfucumfucu yezimboni efana nomlotha we-fly ash kanye ne-slag (umthamo wonyaka wokumunca wedivayisi eyodwa ungafinyelela izinkulungwane zamathani), unciphise ukunqwabelana kwemfucuza eqinile kanye nokukhishwa kwekhabhoni, okuhambisana nokuqondiswa kwenqubomgomo kazwelonke "yokuvimbela ubumba nokuncishiswa".

• Ukusebenza Okuphezulu Nokuguquguquka: Isistimu yokulawula ye-PLC ehlakaniphile isekela ukusebenza kwenkinobho eyodwa; umjikelezo wokukhiqiza isikhunta ngasinye sithatha imizuzwana engu-15-20 kuphela, futhi ukuphuma kwansuku zonke kwezitini ezijwayelekile kungafinyelela izingcezu ezingu-30,000 kuya kwezingu-50,000. Ngokufaka esikhundleni sokubunjwa okuhlukile, ingakhiqiza izinhlobo ezingaphezu kweshumi zezinto zokwakha (njengezitini ezijwayelekile, amabhulokhi angenalutho, izitini ezingenekayo, nezitini zokuvikela umthambeka), ukujwayelana nezidingo zezimo eziningi ezifana nezindonga zokwakha, imigwaqo kamasipala, nezakhiwo zezwe.

• Umnotho Nokuzinza: Uma kuqhathaniswa nemigqa yokukhiqiza izitini ezishibhile, izindleko zokutshala zehliswa cishe ngo-30%, futhi ukusetshenziswa kwamandla okusebenza kuyi-1/5 kuphela yenqubo yokucwilisa. Idivayisi ifakwe isistimu yokuxilongwa kwephutha engakwazi ukuqapha amapharamitha ngesikhathi sangempela njengokucindezela kanye nemvamisa yokudlidliza, enenani eliphansi lokunakekela, okuyenza ifanelekele izimboni zezinto zokwakha ezincane neziphakathi noma amaphrojekthi okwelapha imfucuza eqinile.

Lo mshini wezitini ungomunye wamadivayisi ajwayelekile "ukuguqulwa okuluhlaza" kwemboni yamanje yezinto zokwakha. Ayixazululi nje kuphela inkinga yokusetshenziswa kwemithombo kadoti oqinile ezimbonini kodwa futhi ihlinzeka ngempahla yokwakha ebiza kancane, enezigaba eziningi emakethe, futhi ukusetshenziswa kwayo kumaphrojekthi wokwakhiwa kwezindawo zasemadolobheni nasezindaweni zasemakhaya kanye nemiklamo yengqalasizinda kuya ngokuya kusabalala.