1.Umshini Wokuhlanganisa: “Umphathi” Wokuhlanganisa Kakhonkolo Okunembe Nephumelelayo

Ezimweni ezibandakanya ukukhiqizwa kukakhonkolo, njengamaphrojekthi wokwakha kanye nokwakhiwa komgwaqo, umshini wokuhlanganisa ungenye yezingcezu ezibalulekile zemishini yokuqinisekisa ikhwalithi yekhonkrithi nokusebenza kahle kokukhiqiza. Kufana “nomphathi we-batching” onembe futhi osebenza kahle, olawula inqubo yokuqala ebalulekile ekukhiqizeni okuphathekayo.

I. Isakhiwo Esiyisisekelo kanye Nomgomo

Umshini wokuhlanganisa wakhiwe ikakhulukazi imigqomo yokugcina, isistimu yokukala, idivayisi yokudlulisa, kanye nesistimu yokulawula. Imigqomo eminingi yokugcina ngokuvamile iyasethwa, engagcina ngokulandelana izilinganiso ezahlukene njengesihlabathi namatshe ukuze kuhlangatshezwane nesidingo sezinto zokusetshenziswa ezihlukahlukene ekukhiqizeni kukakhonkolo. Isistimu yokukala iyingxenye eyinhloko. Ngosizo lobuchwepheshe obufana nezinzwa, ingakwazi ukukala ngokunembile inani lokuphakela lohlobo ngalunye lwe-aggregate ukuze iqinisekise ukunemba kwengxenye yengxube. Idivayisi edlulisayo inesibopho sokuthutha izilinganiso ezikaliwe ziye kumxube. Ezivamile zihlanganisa amabhande okuthutha, njll., anendlela yokudlulisa ezinzile futhi engajwayelene nensalela yezinto ezibonakalayo. Isistimu yokulawula "ubuchopho". Ama-opharetha asetha amapharamitha wokuhlanganisa ngawo, futhi okokusebenza kuqeda ngokuzenzakalelayo inqubo yokuhlanganisa ngokuya ngemiyalo ukuze kubonakale ukusebenza okuzenzakalelayo.

II. Ukuhlanganisa Okunembile Kokuqinisekisa Ikhwalithi

Izakhiwo zikakhonkolo, njengamandla nokuqina, zincike kakhulu ekutheni ingxenye yengxube yezinto ezingavuthiwe inembile yini. Isistimu yokukala yomshini wokuhlanganisa inokunemba okuphezulu futhi ingakwazi ukulawula ngokuqinile umthamo wama-aggregate njengesihlabathi namatshe ngokuhambisana nezidingo zokwakha, ngamaphutha amancane kakhulu. Isibonelo, lapho ukhiqiza ukhonkolo oqinile, izidingo zesilinganiso se-aggregate ziqinile. Umshini wokuhlanganisa ungaphakela ngokunembile izinto zokwakha, uqinisekise ukusebenza okuzinzile kweqoqo ngalinye lekhonkrithi futhi ugweme ukushintshashintsha kwekhwalithi yekhonkrithi okubangelwa amaphutha ekuhlanganiseni okwenziwa ngesandla, ngaleyo ndlela kuqinisekisa ikhwalithi yephrojekthi evela emthonjeni. Kumaphrojekthi anezidingo eziphezulu zekhwalithi yokukhonkolo, njengezakhiwo eziphakeme namabhuloho, ukuhlanganisa okunembile komshini wokuhlanganisa kubaluleke kakhulu.

III. Ukukhiqiza Okuphumelelayo Kokusebenza Okuthuthukisiwe

Ezimweni ezinkulu zokukhiqiza ukhonkolo, umshini wokuhlanganisa ungafinyelela ukuhlanganisa okuqhubekayo nokusheshayo. Imigqomo eminingi yokugcina izinto ilungisa izinto ngesikhathi esisodwa, futhi izinqubo zokukala nokudlulisa zixhumeke kahle, ezingasebenzisana ne-mixer ukuze zisebenze kahle futhi zifinyeze ngokuphawulekayo umjikelezo wokukhiqiza. Uma kuqhathaniswa nokuhlanganisa okuvamile okwenziwa ngesandla, akusheshi nje izikhathi ezimbalwa kuphela kodwa futhi kungasebenza ngokuqhubekayo amahora angu-24 (ngaphansi kwesisekelo sokunakekelwa okufanele), ukuhlangabezana nesidingo sokuhlinzekwa ngokhonkolo ngesikhathi sokushesha kwamaphrojekthi amakhulu, ukuthuthukisa ukusebenza kahle kokwakhiwa okuphelele, kanye nokusheshisa inqubekelaphambili yephrojekthi.

IV. Ukuzivumelanisa Nezidingo Ezihlukahlukene Ngokucushwa Okuguquguqukayo

Umshini wokuhlanganisa ungahlelwa ngokuguquguqukayo ngokuya ngezidingo ezahlukene zephrojekthi. Inombolo namandla emigqomo yokugcina ingalungiswa njengoba kudingeka, futhi ingashintshwa ukuze kukhiqizwe izinhlobo ezihlukahlukene ezifana nokhonkolo ojwayelekile kanye nokhonkolo okhethekile. Kungakhathaliseki ukuthi imboni encane yengxenye ye-precast ekhiqiza amaqoqo amancane ekhonkrithi ehlukahlukene noma isitshalo esikhulu sokuxuba esikhiqiza uhlobo olulodwa lukakhonkolo ngesilinganiso esikhulu, ingahlangabezana nezidingo zokukhiqiza ngokulungisa amapharamitha nezinhlanganisela zomshini wokuhlanganisa, futhi inomhlaba wonke oqinile nokuvumelana nezimo.

V. Ukunciphisa Izindleko, Ukonga Amandla kanye Nobungani Nemvelo

Ukuhlanganiswa okuqondile kunciphisa ukumoswa kwezinto ezingavuthiwe njengama-aggregate. Ukondla ngokunembile ngokwesidingo kugwema ukudlisa kakhulu noma ukungondleki kahle, konga izindleko zempahla eluhlaza. Ngesikhathi esifanayo, ukusebenza okuzenzakalelayo kunciphisa ukufakwa kwabasebenzi futhi kwehlisa izindleko zabasebenzi. Eminye imishini ye-batching ethuthukisiwe igxila ekongiweni kwamandla kanye nokuvikelwa kwemvelo ekwakhiweni. Isibonelo, ukwenza ngcono idivayisi yokudlulisa ukunciphisa ukusetshenziswa kwamandla; ukuvala imigqomo yokugcina ukuze kuncishiswe ukukhishwa kwezintuli nokuthuthukisa indawo yokukhiqiza, ehambisana nomqondo wokwakhiwa okuluhlaza futhi kusize iphrojekthi ukuthi ihlangabezane nezindinganiso zokuvikela imvelo.

Kodwa-ke, umshini wokuhlanganisa nawo udinga ukunakekelwa okufanele ngesikhathi sokusetshenziswa. Linganisa njalo isistimu yokukala, hlola isimo sokuguga sedivayisi yokudlulisa, njll., ukuze uqinisekise ukusebenza okuzinzile nokunembe kwesikhathi eside. Njengoba imboni yezokwakha iqhubeka iphakamisa izidingo zekhwalithi kakhonkolo nokusebenza kahle kokukhiqiza, umshini wokuhlanganisa nawo uthuthukiswa ngokuqhubekayo, uthuthukela ekuqondeni okuhlakaniphe kakhudlwana, okunembe kakhudlwana, nokunobungani kwemvelo. Ngokuzayo, izodlala indima ebaluleke kakhulu ekwakhiweni kobunjiniyela, inikeze ukwesekwa okuqinile ekudaleni amaphrojekthi wokwakha asezingeni eliphezulu futhi anenzuzo ephezulu, ibe “umsizi onekhono” obaluleke kakhulu enqubweni yokukhiqiza ukhonkolo, futhi ikhuthaze intuthuko nenqubekelaphambili yayo yonke imboni yezokwakha.

2.Embula iPalletizer: I-Intelligent “Handling Hero” Yezimboni Zanamuhla

Ku-workshop yokukhiqiza yefektri, kukhona "iqhawe lokuphatha" elinjalo elinikela ngokuthula - i-palletizer. Kungase kubonakale njengesakhiwo esikhulu sensimbi, kodwa "kunengqondo" ebucayi kanye "namakhono" aguquguqukayo, okuba yingxenye ebalulekile yokukhiqiza okuzenzakalelayo, ukuphatha kahle umsebenzi wokupakisha izinto.

I. Ukubukeka Nesakhiwo Esiyisisekelo

Ngokuqondene nokubukeka, le palletizer inesakhiwo sohlaka oluvamile, njengomthungi "wensimbi yensimbi" - eyenzelwe ukuphatha izinto ezibonakalayo. Ikakhulukazi yakhiwe uhlaka oluyinhloko, idivayisi yokubamba, ithrekhi yokudlulisa, isistimu yokulawula nezinye izingxenye. Ifreyimu eyinhloko "i-skeleton", esekela isisindo sayo yonke imishini namandla ngesikhathi sokusebenza, ukuzinza nokuthembeka; idivayisi yokubamba ifana "nentende" eguquguqukayo, engakwazi ukucosha ngokunembile futhi ibeke phansi izinto, futhi imiklamo ehlukene ingashintshwa ezintweni ezihlukahlukene ezifana nebhokisi, isikhwama, kanye ne-桶装 (i-barreled); ithrekhi yokudlulisa "ithrekhi", evumela izingxenye eziphezulu ze-palletizer ukuthi zihambe ngokuvumelana nendlela ehleliwe; uhlelo lokulawula "isikhungo sezinzwa", siqondisa ukusebenza okuhlanganisiwe kwezingxenye ezihlukahlukene.

II. Inqubo Yokusebenza kanye Nomgomo

Umsebenzi we-palletizer uwukupakisha kahle izinto ezisemgqeni wokukhiqiza zibe yinqwaba ukuze zigcinwe futhi zihanjiswe kalula. Lapho izinto ezisetshenziswayo zifinyelela endaweni emisiwe ngomugqa wokuthutha, isistimu yokulawula izokhipha imiyalelo, futhi idivayisi yokubamba izothatha isinyathelo ngokushesha. Ngokuya ngemodi yokusetha kabusha i-palletizing (njengamarowu, ukunyakaza, njll.), izobamba ngokunembile izinto, bese igudla ithrekhi yokudlulisa iye endaweni yephalethi futhi iwabeke kancane. Lolu chungechunge lwezenzo luncike kuzinzwa ukuze lubone indawo, izinjini zokushayela ukunyakaza, kanye nokulawula okunengqondo kohlelo, “njengeqembu elincane” elibambisana ngokuqondile, ngokushesha nangaphandle kwamaphutha, liphendula izinto ezingcolile ngazinye zibe yinqwaba ehlanzekile.

III. Ukusebenza Okuphumelelayo Ukukhulisa Amandla Okukhiqiza

Ezimweni zokukhiqiza ezinkulu, i-palletizer iyona enesibopho sokusebenza kahle. I-palletizing eyenziwa ngesandla ayigcini nje ngokunensa kodwa futhi ijwayele ukukhathala namaphutha, kuyilapho i-palletizer ingasebenza ngokuqhubekayo amahora angu-24 (ngokugcinwa okufanele). Ingaqedela ukubamba - isenzo sokunqwabelanisa izikhathi eziningi ngomzuzu. Izinto ezisemgqeni wokukhiqiza zingase zifakwe i-pallet ngokushesha, zifinyeze kakhulu umjikelezo wokukhiqiza futhi zenze umthamo wokukhiqiza wefekthri "ukhuphuke". Isibonelo, amakhreyithi esiphuzo efekthri yokudla kanye nezikhwama zempahla eluhlaza efekthri yamakhemikhali, inani ebelivame ukuthatha abantu abambalwa usuku lonke ukuze liphathwe manje lingenziwa i-palletizer emahoreni ambalwa, futhi lingagcina isigqi esizinzile ngaphandle kokulibazisa izixhumanisi ezilandelayo zokugcina impahla nezokuthuthwa.

IV. I-Palletizing enembile ukuze uqinisekise ikhwalithi

"Ukunemba" kwe-palletizer kuyaziwa kahle. Ithembele kuzinzwa nokulawulwa kohlelo, futhi iphutha lendawo lincane kakhulu uma ubamba futhi ubeka izinto. Izinqwaba ezinqwabelene zicocekile, zinhle futhi zizinzile. Kwezinye izinto zokusebenza ezesabayo ukungqubuzana futhi ezinezidingo eziphezulu zokunemba kokupakisha, njengamabhokisi okupakisha ezingxenye ze-elekthronikhi, i-palletizing eyenziwa ngesandla ingase ibangele ukungqubuzana kalula uma unganakile, kodwa i-palletizer ingasebenza kancane, igweme ukulimala kwezinto, iqinisekise ikhwalithi yomkhiqizo kusukela kusixhumanisi sokunamathisela, kanye nokunciphisa ukulahlekelwa okubangelwa ukunamathisela okungalungile.

V. Flexible Adaptation for Diverse Production

Izinto ezisetshenziswa emafektri ahlukene ziyahlukahluka kakhulu, kodwa i-palletizer ingabhekana nazo ngokuguquguquka. Ngokulungisa idivayisi yokubamba kanye nokusetha izinhlelo ezihlukene zokuhlanganisa i-palletizing, ingashintshwa ibe yizinhlobo ezihlukahlukene zezinto ezifana namabhokisi, izikhwama, kanye nemiphongolo. Ingakwazi futhi ukushintsha inani lezendlalelo zokupakisha kanye nezindlela zokuhlela ngokuya ngendawo yokugcina impahla kanye nezidingo zokuhamba. Kungakhathaliseki ukuthi yibhizinisi elincane elikhiqiza imikhiqizo emincane emincane ehlukahlukene noma imboni enkulu ekhiqiza uhlobo olulodwa lwempahla ngesilinganiso esikhulu, i-palletizer "ingakwazi ukuzivumelanisa nezimo zendawo" futhi ilungise "imodi yayo yokusebenza", ibe "isandla esishintshashintshayo" emgqeni wokukhiqiza.

VI. Ukwehliswa Kwezindleko, Ukunyuka Kokusebenza, kanye Nokusiza Izimboni Ezihlakaniphile

Isebenzisa i-palletizer, imboni inganciphisa okokufaka kwabasebenzi kanye nezindleko eziphansi zabasebenzi, futhi inciphise nokulahlekelwa kwezinto ezibonakalayo okubangelwa amaphutha abantu. Ngokuhamba kwesikhathi, nakuba kunezindleko zokuthenga imishini, ukusebenza kahle okuthuthukayo kanye nekhwalithi eqinisekisayo kungasindisa ifektri imali eningi. Ngaphezu kwalokho, i-palletizer iyingxenye ebalulekile yokwakhiwa kwamafektri ahlakaniphile. Isebenzisana nezinye izinto ezisetshenziswayo ezizenzakalelayo (njengemigqa yokuthutha, amarobhothi, njll.), okwenza inqubo yokukhiqiza ihlakaniphe futhi ishelele, futhi ikhuthaza ifekthri ukuthi ithuthukele ekusetshenzisweni kwedijithali kanye nobuhlakani.

Yiqiniso, i-palletizer nayo idinga ukulungiswa okuhle. Hlola njalo ukugcotshwa kwethrekhi, ukuguga kwedivayisi yokubamba, kanye nokusebenza kwesistimu yokulawula, ukuze isebenze kahle nangokuzinza ngaso sonke isikhathi. Ngokuthuthuka kokukhiqiza okuhlakaniphile, i-palletizer izohlakanipha kakhulu. Isibonelo, ukuhlanganisa ukubonwa okubonakalayo kwe-AI ukuze ulungise ngokuzimela isu le-palletizing; ukuxhumana ngokujulile nohlelo lwe-MES ukwenza ukuhlela ukukhiqiza kuhlakaniphe. Ngokuzayo, izogqama kumafekthri amaningi, ibe “iqhawe elibambayo” elinamandla nelihlakaniphile, iphushele yonke imboni yezokukhiqiza iye esiqondisweni esisebenza kahle nesihlakaniphe kakhudlwana, futhi yenze “indaba yokusingatha” kuworkshop yokukhiqiza imangalisa nakakhulu!